Reverse Engineering a Garbage Truck

Project Overview

Used SolidWorks to create a 1:1 model of a Toy garbage truck with engineering drawings and assembly drawings. Created an engineering drawing and an exploded view assembly.

Design Process

  • Carefully disassembled the toy, sketched each part, and recorded dimensions to understand its structure.

  • Began with the largest foundational component as the base for the rest of the assembly, and modeled the parts in hierarchical order

  • Modeled components to fit and move together, focusing on external features for a 1:1 scaled, realistic representation.

  • Included realistic coloring and intricate details to replicate the movement and appearance of the device

Project Outcome

Skills Gained

  • Advanced sketch techniques: loft sketches, guided lines, and wrapping features.

  • Efficient assembly modeling: created parts directly within assemblies.

  • Visualization & detailing: added stickers, part appearances, and exploded view assemblies.

  • Modeling efficiency: shelling, mirroring, and linear pattern creation.

Final Outcome

  • Accurate part mating and motion.

  • Near 1:1 representations of complex components.

  • A detailed and visually appealing model, complete with stickers and coloring

Challenges

  • Complex Mating: With over 11 parts, ensuring proper dimensional and functional alignment was challenging.

  • Solution: Precision dimensioning and iterative adjustments were applied. For example, I created many unique parts within the assembly or learned new Solidworks tools like 3D sketch, mechanical mates, lofted base, shell, etc.